Modular Construction and Fire-Resistant Design

Over the past year, I have had the opportunity to delve into the world of modular construction with EVstudio. The systems and methodology of designing for factory-built homes is drastically different from site-built. It’s opened my eyes to the different ways that we can approach the built environment. When it came time to solidify my thesis project topic at Montana State University, I knew it would be a great opportunity to explore off-site construction methods in relation to fire-resistant design.

My thesis project focused on rebuilding communities after wildfires. The biggest challenge for areas that have been devastated by wildfire is that it takes an extended amount of time to rebuild due to the soil conditions, as well as lack of labor and material availability. Taking into account the chance of fire occurring on the exterior of the home again, as well as the time it takes to rebuild, I designed a panelized walls-and-roof system that use fire resistant materials and expedite the time to construct a home. The thought behind this system is to allow for maximum flexibility in the design of the home while maintaining a simple construction to allow the community to rebuild together.

To demonstrate the flexibility of the panels, I designed 5 different homes which each exemplify different methods of combining the panelized systems. The designs each emphasized incorporating natural light and connection to the exterior.

Lot 1 is a single-story home, with a “pop top” roof which allows for clerestory windows to bring more light into the living space.

A 3D rendering of what the author's design would look like in real life for Lot 1.
A rendering of what the Lot 1 option for my design of fire resistant modular construction could look like.
A blueprint of the author's modular design for Lot 1.
The floor plan and elevations of Lot 1’s modular design.

Lot 2 demonstrates a monoslope roof form and how the panels interact at the high side of the roof.

A 3D rendering of what the author's design would look like in real life for Lot 2.
A rendering of what my Lot 2 modular construction design could look like in real life.
A blueprint of the author's modular design for Lot 2.
The Lot 2 modular floor plan and elevations.

Lot 3 is a two-story home, using platform framing for the floor.

A 3D rendering of what the author's design would look like in real life for Lot 3.
A rendering of what my Lot 3 design could look like.
A blueprint of the author's modular construction design for Lot 3.
The Lot 3 modular floor plan and elevations.

Lot 4 demonstrates a simple gable with the “pop top” roof in the rear to focus on the southern sun.

A 3D rendering of what the author's design would look like in real life for Lot 4.
A rendering of what my Lot 4 design could look like.
A blueprint of the author's modular construction design for Lot 4.
The Lot 4 modular floor plan and elevations.

Lot 5 shows a split gable with clerestory windows.

A 3D rendering of what the author's design would look like in real life for Lot 5.
The rendering of what my Lot 5 design could look like, rounding out my project.
A blueprint of the author's modular construction design for Lot 5.
The Lot 5 modular floor plan and elevations.

There are an infinite number of combinations in which the panels can be combined to create a unique home for each family.

One of the benefits of utilizing off-site construction methodology is the consistency and uniformity of the product which you cannot get in traditional construction methods. The panels are designed to be built in a controlled environment, which will ensure the continuity of the fire-resistant materials across the surface, creating a “hard” exterior. They will also have a uniformity that will make constructing the homes simple, with straight lumber and consistent sizes. Everything is able to fit together like puzzle pieces.

The goal of my project was to create a modular construction system which would provide a fire-resistant exterior, reduce construction time, and encourage a sense of community. Through the use of off-site, panelized construction, I was able to design a system which provides a consistent “hard” exterior which will be simple to erect in the field and through its simplicity, will allow communities to rebuild their homes together. In the end, rebuilding the community with efficiency, fire protection, and communal healing in mind will allow for a positive regrowth and progression after such a devastating event.

 

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